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The fifth step of proper brazing procedure is where the action happens: this is how to actually braze a joint. Brazing involves heating the assembly to brazing temperature, and flowing the filler metal through the joint. First, the heating process. As we've seen in brazing, you apply heat broadly ...

Brazing, as we've seen, uses the principle of capillary action to distribute the molten filler metal between the surfaces of the base metals. Therefore, during the brazing operation, you should take care to maintain a clearance between the base metals to allow capillary action to work most ...

Braze Joint Repair: Aluminum Heat Exchangers Brazing aluminum heat exchangers is a challenging task. Why? Aluminum melts at a low temperature (~1100-1200°F/593-649°C) and does not change color as it heats, so you have almost no notice before the base material melts away. This means there is a tight ...

Having clean base materials is one of the Six Fundamentals of Brazing that ensure quality braze joints: 1. Good fit and proper clearance 2. Clean base materials 3. Proper flux/atmosphere 4. Proper fixturing 5. Proper heating 6. Final cleaning Why Clean Base Materials? Make sure your base materials ...

You want brazing solutions designed for your needs – whether you are manufacturing air conditioning systems for automobiles or highly sensitive jet turbine blades or even components for satellites. Find out which brazing alloys and consumables meet your specific needs. Lucas Milhaupt has over 75 ...

Carbide inserts can provide superior wear resistance and prolonged life in cutting and wear processes. These mechanical properties make carbides useful for mining tools, cutting tools, wear parts and other applications. Let's look at the joining process used to attach carbides to their holders. For ...

The most common brazing processes include torch, induction, resistance and furnace brazing. In furnace brazing, filler metal in the form of pre-forms or paste is placed onto an assembly to be joined. This type of brazing includes either a protective atmosphere or the evacuation of the surrounding ...

Because of tolerances, aesthetics or joint design, you sometimes need the flow of braze alloy to be restricted-to stop its flow or keep it off a surface. Capillary dams are often designed into these parts to limit braze alloy flow. A capillary dam is when the clearance is increased to a point where ...

Depending on your brazing process, you may need to perform post-braze joint cleaning to remove residual flux. This step can be crucial since most fluxes are corrosive. Post-braze cleaning is one of the Six Fundamentals of Brazing*. Reasons to Remove Flux Let's examine five reasons why post-braze ...

The new Lucas-Milhaupt® calculator makes it easy and convenient to estimate the amount of braze alloy or solder alloy required for plumbing or HVACR applications. How can you use this online tool? Increase accuracy of estimating the amount of alloy you need-in readily available sizes-for common ...