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While safety is a critical component in any manufacturing operating, brazing carries its own hazards, including chemical fumes and the heat of the torch flame. Modern safety programs focus on behavior-based safety (BBS) – encouraging employees to focus on actions leading to safer outcomes by ...

If you have taken a look under the hood of your car lately, you likely have seen parts that were brazed using a Controlled Atmosphere Brazing (CAB) process. As more and more automotive manufacturers switch to aluminum components to increase performance and decrease car weight, the demand for ...

Capillary action will work properly only when the surfaces of the metals are clean. If they are contaminated, IE: coated with oil, grease, rust, scale or just plain dirt, those contaminants have to be removed. If they remain, they will form a barrier between the base metal surfaces and the brazing ...

Once the parts of the assembly for your brazed joint are cleaned and fluxed, it is time to put the assembly together. If the shape and weight of the parts permit, the simplest way to hold them together is by gravity. Hold each part in position for brazing, steadying the parts in correct alignment ...

Once you have properly brazed the assembly, you will need to clean the brazed joint. Cleaning a braze joint is a two step process. The first step is to remove all flux residues. Second, pickle the joint to remove any oxide scale formed during the brazing process. Step 1: Flux Removal Flux removal ...

Flux is a chemical compound applied to the joint surfaces before brazing. Flux is essential in the brazing process because it prevents oxides from forming and inhibiting the metallurgical bond in brazing. Oxides are the result of chemical combination between the hot metal and oxygen in the air and ...

The fifth step of proper brazing procedure is where the action happens: this is how to actually braze a joint. Brazing involves heating the assembly to brazing temperature, and flowing the filler metal through the joint. First, the heating process. As we've seen in brazing, you apply heat broadly ...

Brazing, as we've seen, uses the principle of capillary action to distribute the molten filler metal between the surfaces of the base metals. Therefore, during the brazing operation, you should take care to maintain a clearance between the base metals to allow capillary action to work most ...

Having clean base materials is one of the Six Fundamentals of Brazing that ensure quality braze joints: 1. Good fit and proper clearance 2. Clean base materials 3. Proper flux/atmosphere 4. Proper fixturing 5. Proper heating 6. Final cleaning Why Clean Base Materials? Make sure your base materials ...

Depending on your brazing process, you may need to perform post-braze joint cleaning to remove residual flux. This step can be crucial since most fluxes are corrosive. Post-braze cleaning is one of the Six Fundamentals of Brazing*. Reasons to Remove Flux Let's examine five reasons why post-braze ...